1. No Powder Or Less Powder Yield

Reasons:

• No air lock device is installed, causing the powder to be sucked backward.

• The air lock device is not tightly sealed, causing air leakage and large amount of air enter Raymond mill, causing the powder to be sucked backward. Air leaks at the soft connection between the analyzer and the pipeline.

• The shovel head is severely worn, causing the shovel blade to shovel too little material or the material cannot be shoveled up.

• Serious air leakage in the pipeline or pipeline flange joint.

• Pipeline installation is too long, too high, and too many elbows, increases the resistance of the pipeline.

Solutions:

• Install air lock device.

• Check the seal of air lock device.

• Reinstall and block the air leak.

• Check the wear condition of blade and replace it with a new one.

• Check carefully and block the air bleak immediately.

• Adjust and configure the piping device according to the general drawing.

2. The Final Powder Is Too Coarse Or Too Fine

Reasons:

The air volume is not appropriate, or the speed of the analyzer is not adjusted properly.

Solutions:

• Adjust the rotating speed of analyzer.

• The final powder is too coarse: if the adjustment of analyzer cannot achieve the expected effect, operators should turn down the valve of the air inlet pipe of the blower.

• The final powder is too fine: stop the analyzer or disassemble the analyzer.

• Increase the speed of the blower.

3. The Main Engine Stops Frequently, The Engine Temperature Rises, And The Blower Current Drops

Reasons:

• Feeding too much raw materials, a large amount of powder in the main engine block the air duct.

• The exhaust of the pipe is not smooth. The circulating air flow repeatedly rubs with the pipe wall and generates heat, so that the pipe wall is wet and the powder is adhered to the pipe wall, and finally the pipe is blocked.

Solutions:

• Clear the powders accumulated in the air duct and reduce the feeding volume.

• Make sure the moisture content of raw material is below 6%.

4. The Main Engine Has Loud Noise And Vibrates

Reasons:

• The feeding is uneven and the feeding volume is low.

• The upper and lower center lines of the main engine and the transmission device are not straight.

• The anchor bolts are loose.

• The thrust bearing is disengaged from the top and bottom during assembly.

• When installing, the thrust bearing is jacked up because there is no gap in the coupling.

• The hardness of raw material is too high.

• The raw material is too fine; there is direct friction between the grinding roller and the grinding ring with no material layer in the middle.

• The grinding roller is deformed and out of round.

Solutions:

• Adjust the feeding volume.

• Align the center.

• Fasten the anchor bolts.

• Check and readjust the thrust bearing.

• Adjust the coupling gap as required.

• Lower the rotating speed of spindle.

• Change the grinding roller.

5. The Blower Vibrates

Reasons:

• The anchor bolts are loose.

• Unbalance due to powder accumulation on the blades.

• The blades wear.

Solutions:

• Fasten the anchor bolts.

• Clear the powders accumulated on the blades.

• Change the worn blade with a new one.

6. The Transmission Device And Analyzer Heat Up

Reasons:

• The viscosity of lubricating oil is high, and the screw pump cannot be driven up, causing the upper bearing of the transmission device lack oil.

• The analyzer runs counterclockwise, the screw pump cannot pump the oil, and the upper bearing is short of oil.

Solutions:

• Check the grade and viscosity of the lubricating oil.

• Check the running direction of the analyzer.

7. Powders Enter The Grinding Roller Device

Reasons:

• Out of lubricating oil and accelerate the wear of bearings.

• Lack of maintenance and cleaning.

Solutions:

• Add the lubricating oil according to requirements.

• Clean the bearings regularly.

Since the mid-1990s, with the development of new wear-resistant materials and the continuous improvement of vertical grinding technology, developed countries such as Germany and Japan have taken the lead in using vertical mill to grind slag and achieved success. Compared with other grinding systems, slag vertical mill integrates drying, grinding and powder separation together, which has the advantages of simple system and high efficiency. For grinding materials with high moisture content, there is no need to set drying equipment. Therefore, the investment and maintenance cost of the system is low, the operation reliability is high, and the grinding power consumption is low. The unit power consumption when grinding 420 m2/kg slag powder with specific surface area is about 40-45 kWh/t, and the shape of grinding products is better than that of other grinding systems. Therefore, under the same specific surface area, the product performance is better. Over the past decade, the application shows that slag vertical grinding mill is a mature and advanced slag grinding technology.

Cone crushers are often used for medium and fine crushing operations, and can process various ores and rocks with Platts hardness f ≤ 5-16 and medium hardness. This machine is divided into three types of crushing cones: coarse crushing, medium crushing and fine crushing. There are a variety of crushing cavity types to choose from. Normally, the standard crushing cone is suitable for medium crushing; the medium crushing cone is suitable for medium and fine crushing; the short head type is suitable for fine crushing.

How to choose perhosphogypsum mill?

Dawn machine group has a large-scale milling research and development test center, the equipment can meet the processing of 20 mesh coarse powder to 2500 mesh ultra-fine powder, the output of various types of milling equipment from 1 ton per hour to 500 tons per hour.

And with more than ten years of experience in powder equipment manufacturing and research and development, it has become a major powder equipment manufacturer and export base.

Phosphogypsum refers to the solid waste slag produced when Tassel Ang is used to treat phosphate rock in the process of phosphoric acid production. Its main component is calcium sulfate. The main component of phosphogypsum: CaSO4·2H2O, in addition to containing a variety of other impurities.

Dawn machinery experts have successfully developed innovative products: VSI6S Vertical Shaft Impact Crusher. It means Dawn has advanced technology in the industry, new and efficient crushers in Dawn company are ready to serve customers.

VSI6S Vertical Shaft Impact Crusher Obedience to the idea to improve and develop equipment sand making rate, extend spare part working life, to fulfill the need of sand market production large-scale and centralization, government request to environment and off-take potential, our company keen on research for decades and release the very kind of high efficiency sand making and crushing equipment, which we own fully core intellectual property rights and multiple national patent.

Dawn Machine Group specializes in providing vertical mills, Raymond mills, ultra-fine mills, trapezoidal mills, crushing mills and other series and models of milling equipment, which are widely used in metallurgy, Grinding and processing of mineral materials in the fields of building materials, chemicals, mining, etc.

Dawn Machine Group is a professional manufacturer of industrial milling equipment in China. All mills, pulverizers, mills, and pulverizers are designed, produced, assembled and tested in accordance with the ISO9001:2000 international quality certification system standards. The sales network covers more than 130 countries and regions around the world. Welcome to inquire about the price, model, drawing, working principle and technical parameters of powder equipment online.

LM series vertical mill

Feed size: 0-70mm

Production capacity: 3-340 tons/hour
Application areas: Suitable for material grinding in cement, electric power, metallurgy, chemical, ore and other industries.
Applicable materials: cement, coal, feldspar, calcite, talc, fluorite, iron ore, copper ore, phosphate rock, graphite, quartz, slag, etc.

MTW European version trapezoidal mill

Feed size: 0-50mm

Production capacity: 3-50 tons/hour
Application areas: MTW series European trapezoidal mills are widely used in the grinding and processing of materials in metallurgy, building materials, chemical industries and other industries.
Applicable materials: Quartz, feldspar, calcite, talc, barite, fluorite, rare earth, marble, ceramics, bauxite, phosphate rock, zircon sand, slag, cement, etc.

Raymond Mill

Production capacity: 3-22 tons/hour

Application areas: small and medium-sized mines, chemicals, building materials, metallurgy, refractories, pharmaceuticals, cement and other industries.
Applicable materials: Processing non-flammable and explosive ores with Mohs hardness below seven and humidity below 6%, such as gypsum, talc, calcite, limestone, marble, barite, dolomite, granite, kaolin, bauxite, Iron oxide red, iron ore, etc.